U.S. Department of Defense - Missile Defense Agency

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Success Stories: Composite Sunshade Enters Qualifications Testing

Company Vanguard Composites Group, Inc. (San Diego, CA)
Technology Lightweight, Manufacturable Hybrid Composite Sunshade
Description Vanguard Composites has developed a metal-lined, high-modulus fiber and low-moisture uptake prepreg composite replacement that has demonstrated equivalent stiffness to beryllium with comparable weight, but at a projected savings of 75 percent in cost and eight months in manufacturing schedule. The sunshade was redesigned to make use of a stiffer construction method that employs identical interfaces of the current baseline design. The multifunctional composite structures approach meets the same requirements as the baseline while providing a legacy path for increasingly stringent structural, permeability, and outgassing requirements as well as the potential for electromagnetic interference and electromagnetic pulse hardening.
MDA Use The optical sensors sunshade is specifically designed for use on the telescope for the Exoatmospheric Kill Vehicle (EKV). Vanguard's technology is directly applicable to the configuration supporting future telescope upgrades.
Insertion Opportunity Vanguard has delivered prototypes to Raytheon Missile Systems for structural, optical, and outgassing qualification testing. Successful qualification testing results will provide a strong basis for future EKV system insertion, possibly as soon as the Block 08 upgrade.